Sr Mechanical Design Engineer jobs in United States
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BEPC Inc. - Business Excellence Professional Consulting · 3 hours ago

Sr Mechanical Design Engineer

BEPC Inc. is a 100% employee-owned company delivering top-tier consulting and staffing solutions across various industries. They are seeking a highly skilled Materials Design Engineer to provide technical leadership in materials and process engineering for aerospace components, collaborating closely with engineering and quality teams.

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H1B Sponsor Likelynote
Hiring Manager
Enrique Andrade
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Responsibilities

Provide materials and process engineering support for cast and/or forged aerospace components
Support design and manufacturing activities for aluminum, steel, titanium, and nickel-based alloys
Participate in all phases of product development, from concept through production support
Serve as a technical point of contact and mentor for junior engineers
Troubleshoot material and process-related issues and provide rapid technical solutions
Collaborate with suppliers to resolve casting and forging issues and drive continuous improvement
Assess new suppliers, evaluate capabilities, and support supplier development initiatives
Conduct or support supplier audits (casting, forging, billet/ingot, powder processes)
Act as a liaison between suppliers and internal engineering, quality, supplier development, and supply chain teams
Review and interpret engineering drawings, material specifications, and processing requirements
Support process improvement initiatives using Lean, Six Sigma, or related methodologies
Travel up to 10% within the U.S. to supplier locations
Occasionally lift up to 35 lbs (single lift) as required

Qualification

Materials EngineeringCasting ProcessesForging ProcessesAerospace AlloysMetallographySupplier AuditsSix SigmaLean MethodologiesProblem-SolvingCross-Functional Collaboration

Required

Bachelor's degree in a STEM discipline
4+ years of experience in materials and/or process engineering within the casting and/or forging industry
4+ years of hands-on experience with aerospace aluminum, steel, titanium, and nickel alloys
Strong background in castings, forgings, and/or metallography

Preferred

Bachelor's degree in Materials Science, Materials Engineering, Metallurgy, Mechanical Engineering, or Aerospace Engineering
Advanced engineering degree a plus
Hands-on experience with casting and/or forging processes (investment casting, sand casting, billet/ingot, powder production)
Familiarity with aerospace material and processing specifications
Working knowledge of Nadcap and related aerospace industry standards
Experience conducting supplier audits and supporting supplier qualification
Experience working cross-functionally with design engineering teams
Proficiency in troubleshooting complex material and process issues
Experience with casting and/or forging simulation tools (e.g., DEFORM)
Familiarity with Six Sigma, Lean, or other process improvement tools

Benefits

Medical, dental, vision, and life insurance

Company

BEPC Inc. - Business Excellence Professional Consulting

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BEPC Incorporated provides Technical Engineering and Information Technology Project Management services to Fortune 500 companies in the industries: Life Science, Engineering, Manufacturing, Information Technologies, Advanced Technologies, Automotive, and Construction.

H1B Sponsorship

BEPC Inc. - Business Excellence Professional Consulting has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
2023 (3)
2020 (3)

Funding

Current Stage
Growth Stage

Leadership Team

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Oscar Casillas
President and CEO
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Andrew Casillas
Human Resources Partner
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Company data provided by crunchbase