Archer · 5 hours ago
Mechanical Design Engineer, Electric Propulsion
Archer is an aerospace company based in San Jose, California, focused on building all-electric vertical takeoff and landing aircraft to promote sustainable air mobility. They are seeking a Mechanical Design Engineer to lead the mechanical design of high power electrical assemblies and collaborate with various engineering teams to solve electric propulsion design challenges.
AerospaceAir TransportationElectric VehicleManufacturing
Responsibilities
Lead mechanical design of high power electrical assemblies like DCDC converters, chargers, and motor controllers from a blank sheet to complete design
Collaborate with other mechanical, systems, electrical, safety and manufacturing engineers to optimize your design for overall vehicle performance
Solve electric propulsion design challenges like thermal management, HV electrical isolation, HV interconnects, shock and vibration survival, environmental sealing, electromagnetic interference, etc
Complete detailed design of components like plastic housings, sheet metal brackets, insulation systems, high voltage connectors, fasteners, structural supports, etc
Analyze designs to ensure they meet requirements using heat transfer, thermal analysis, design for assembly, structural calculations, and failure mode analysis, etc
Develop engineering test plans for designs
Create assembly and component drawings and work with suppliers to manufacture your designs
Lead engineering prototype builds and design validation testing
Qualification
Required
Mechanical Engineering or equivalent degree
4+ years of relevant Mechanical Design experience
Demonstrated ability designing a high voltage electronic assembly from a blank sheet to production
Strong mechanical design analytical skill in structural analysis, fluids, thermals, heat transfer, materials, etc
Strong 3D design experience and skill, preferably with NX
Solid understanding of electrical design fundamentals
Basic Matlab or Python skill
Familiarity with thermal and structural finite element analysis methods and tools (STAR CCM, ANSYS, ICEPACK, COMSOL)
Experience with GD&T, design for reliability, and design for manufacturing
Experience with product life management systems, including BOMs and engineering change orders
Experience with high volume manufacturing processes such as injection molding, stamping, soldering, welding, diecast, PCB fabrication, etc
Preferred
Experience designing components for aerospace or automotive requirements
Hands on experience with aviation DO-160G testing and DO-254 development
Passion for aviation and eVTOLs
Company
Archer
Archer is an aerospace company that developed an electric vertical takeoff and landing aircraft tailored for urban air mobility systems.
Funding
Current Stage
Public CompanyTotal Funding
$3.48BKey Investors
BlackRockStellantisStellantis,United Airlines
2025-11-06Post Ipo Equity· $650M
2025-06-12Post Ipo Equity· $850M
2025-02-11Post Ipo Equity· $300M
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