AW Technical Center USA · 5 months ago
Process Engineer - Die Cast
Clinton, TN
Full-time
Onsite
Mid Level
3+ years expAisin Automotive Casting Tennessee Inc. is focused on aluminum die casting manufacturing processes. The Process Engineer will be responsible for optimizing and sustaining these processes while collaborating with cross-functional teams to improve quality and production efficiency.
Automotive
Responsibilities
Process Optimization: Develop, optimize, and troubleshoot aluminum die casting processes to improve product quality, yield, and cycle time
Tooling and Equipment Maintenance: Collaborate with toolmakers and maintenance teams to ensure that dies, tooling, and equipment are properly maintained and meet production requirements
Laser Marking: Oversee and optimize the laser marking of parts, including the implementation of 2D matrix codes for traceability and quality assurance. Ensure accurate and consistent marking throughout the production process
Auto Deburring: Manage and improve the auto deburring process, ensuring that parts are free of burrs, sharp edges, and other imperfections to meet required quality standards
Trim Pressing: Oversee trim pressing operations to remove excess material, ensuring the final product meets design specifications while maintaining process efficiency
Distortion Tables: Utilize distortion tables to monitor and correct any material distortion or warping during the die casting process, ensuring product quality and dimensional accuracy
Quality Control: Ensure that aluminum die-cast parts meet engineering specifications, quality standards, and customer requirements by applying effective measurement and testing techniques
Process Design & Improvement: Recommend and implement improvements to existing processes, equipment, and layouts, focusing on cost reduction, energy efficiency, and waste minimization
Root Cause Analysis: Lead root cause analysis for quality issues, process failures, and non-conformities to implement corrective actions and prevent recurrence
Documentation and Reporting: Maintain detailed records of process changes, trials, and troubleshooting activities. Generate process documentation, standard operating procedures (SOPs), and other technical reports
Collaboration: Work closely with cross-functional teams, including production, quality assurance, and R&D, to ensure alignment between maintenance and manufacturing
Qualification
Required
Bachelor's degree from an accredited college or university or 4 to 6 years of related experience and a HS Diploma or G.E.D., or equivalent combination of education and experience
3+ years of experience in aluminum die casting or metal casting manufacturing engineering
In-depth knowledge of aluminum die casting processes
Experience with laser marking, 2D matrix codes, and traceability processes
Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and familiarity with simulation tools for casting processes
Strong understanding of metallurgy, tooling design, and production methodologies
Excellent problem-solving skills and a strong focus on root cause analysis
Strong communication skills, both written and verbal, with the ability to work in a collaborative team environment
Preferred
Experience with auto deburring, trim pressing, and distortion table operations is highly desirable
Fanuc robotics experience for automation and robotic systems integration in manufacturing processes
Experience with lean manufacturing, Six Sigma, or similar continuous improvement methodologies is a plus
Lean Six Sigma certification or equivalent is a plus
Company
AW Technical Center USA
Incorporated in 1999, AW Technical Center USA is a group company of Aisin-AW, with technical centers located in Ann Arbor (MI), Plymouth (MI), Los Angeles (CA), San Jose (CA), and Plano (TX).
51-200 employees
Funding
Current Stage
Growth StageCompany data provided by crunchbase