AIRCO · 15 hours ago
Sr. Design Engineer, Modular Process Equipment
New Britain, PA
Full-time
Onsite
Senior Level, Lead/Staff
10+ years expAIRCO is a world leader in carbon conversion technology, transforming CO₂ into a valuable resource. The Senior Design Engineer will lead the design of modular units for synthetic fuels and chemicals, focusing on process simulations, equipment sizing, and integrating various systems for compact units.
Carbon CaptureChemicalGreenTechManufacturing
No H1B
U.S. Citizen Only
Responsibilities
Create and refine detailed designs for modular systems, including PFDs, P&IDs, material selection, and equipment design:
Execute equipment design, calculations, and drawings reviews while considering cost, performance, safety, and reliability
Adapt larger plant equipment design to innovative, smaller modular and containerized units
Maximize compact unit design efficiency by integrating systems design such as process, mechanical, electrical, instrument, and control systems without compromising safety, operability, and maintainability
Collaborate with various teams, including cross functional engineers, designers, and operations staff, to bring modular designs from concept to life
Identify and resolve issues during the fabrication and project execution phases
Create and maintain documentation, including design specifications, fabrication drawings, and testing protocols
Partner with program/project manager to manage timelines, budgets, and scope
Qualification
Required
BS Degree in Chemical, Mechanical Engineering, Industrial Design, or a related field
10+ years of system design and integration experience on chemical reactors, separation columns, heat exchangers, high pressure storage vessels, rotating equipment, etc. for smaller scale modular/containerized units
Conceptual process design and Process Flow Diagram development
Experience with process simulators like Aspen Plus, Aspen HYSYS etc
P&ID development and detailed design experience in prior jobs
Experience in CAD software, such as AutoCAD, SolidWorks, and 3D models
Knowledge of ASME codes, API standards and NBIC regulations, such as ASME Section VIII Div1 & 2 codes, API 650/620, API 579 and other industry codes and standards typically used in process equipment design
Familiarity with process safety design for handling hazardous chemicals, and experienced with HAZOP methodologies
Field experience in plant operations and/or construction, ability to analyze and solve technical problems during the design and fabrication process
Attention to detail with a focus on accuracy and precision in design and fabrication
Ability to effectively communicate and collaborate with various stakeholders, including designers, engineers, and operations staff
Understanding of field level electrical, instrumentation, control and automation system
Understanding of construction and fabrication feasibility, piping and equipment layout, hydraulics, stress analysis, welding, and structure design calculations
U.S. Person status required (U.S. citizen or U.S. permanent resident)
Preferred
Experience in Industrial Gases, Chemical Manufacturing, Oil & Gas, or Refining and Petrochemical Industry is highly desirable
Knowledge of US local regulations (CFR, etc.) is a plus
Benefits
Comprehensive Health Benefits
Full coverage for employee base premiums on health, dental, and vision insurance.
70% coverage for spouse and dependent base premiums.
Choose between base plans or enhanced options to fit your needs.
Health Savings & Flexibility
Access company-sponsored HSA and FSA accounts to save on healthcare and dependent care expenses.
Income Protection & Insurance
Company-paid Short-Term Disability insurance.
Optional Long-Term Disability and Life Insurance plans.
Time Off & Leave
Flexible and generous paid time off, including national holidays and sick leave.
Paid family leave to support you during important life moments.
Retirement Savings
Tax-deferred 401(k) plan with a 3% company match to help you invest in your future.
Commuter Benefits
Pre-tax savings on transit and parking, plus monthly company contributions.
Additional Perks
Ancillary benefits through Sequoia, including pet insurance and financial wellness programs.
Employee wellness program to support your well-being. Inclusive of Wellhub & One Medical.
Company-sponsored events and programs that promote an inclusive and values-driven workplace.
In person weekly catered lunch every Wednesday.
Company
AIRCO
AIRCO is a world leader in carbon conversion technology, paving the way to global energy independence and security by transforming CO₂ into a valuable resource.
51-200 employees
Funding
Current Stage
Growth StageTotal Funding
$108.13MKey Investors
Alumni Ventures,AvfuelNational Science Foundation
2024-09-18Series B· $69M
2022-04-19Series A· $30.39M
2021-05-13Grant· $0.26M
Leadership Team
Gregory Constantine
Co-Founder & CEO
Recent News
2025-04-29
Company data provided by crunchbase