SPX FLOW, Inc. · 2 days ago
Controls & Automation Engineer - Process Components
Delavan, WI
Full-time
Onsite
Senior Level
5+ years expSPX FLOW, Inc. is seeking an experienced Controls & Automation Engineer – Process Components to develop next-generation smart, connected technologies for the food and beverage industry. The role involves leading innovation in automation, electronics, and IIoT, influencing product strategy, and collaborating with global engineering teams.
Food and BeverageManufacturing
Responsibilities
Control System Design
Clarify detailed requirements and develop specifications for hardware and software used in electronic modules for valve control units interfacing with process PLC system communications
Design and configure valve control units, including position sensing feedback, air solenoid selection, adaptation onto pneumatic actuators, and seamless integration with automation systems
Lead the development of control unit hardware and firmware in close collaboration with external development partners and component manufacturers. This includes:
PCB hardware design, with CAD layout system (Eagle, Altium, etc.)
Software design using programming languages such as C/C++ for µ-controllers
Application and implementation of industrial communication protocols (AS-Interface, IO-Link, Direct Connect, DeviceNet, ProfiBus, ProfiNet)
Develop PLC/HMI programs, control narratives, I/O lists, and instrumentation specifications
Create and execute verification test plans on functional samples and final production parts
Development of PC-based interface programs (e.g., Toolbox) for valve control unit setup and diagnostics
Select or design IIoT solutions for process components like pumps, valves, and heat exchangers
Architect IIoT system solutions for real-time performance monitoring and predictive maintenance
Implement industrial communication protocols: OPC UA, Modbus TCP/IP, Ethernet/IP, MQTT
Configure digital valve control units using AS-i, IO-Link, or other device-level bus networks
Manage automation and product development projects from concept through industrial release, validation, and hand-off to manufacturing
Perform risk assessments, hazard analysis, and participate in design reviews to ensure product safety and reliability
Work closely with process, electrical, and mechanical engineers
Provide technical mentorship and troubleshooting support across internal operations and test labs as well as external channel partners and end-users
Engage directly with customers and suppliers to clarify requirements, provide technical support, and represent the engineering team in commercial discussions
Participate in customer meetings, launch/kick-off meetings, design reviews, and progress reviews
Serve as the team’s subject matter expert on electrical regulations and standards for process equipment, ensuring designs comply with relevant global and regional requirements (e.g., FM, NEC, UL/CSA, ATEX/IECEx for hazardous locations, and applicable food & beverage equipment electrical safety standards)
Provide guidance during design reviews, participate in compliance assessments, and support certification activities with internal teams and external agencies
Communicate information to stakeholders in a timely fashion
Support other functions such as Supply Chain (specifications, supplier quote reviews), Process Design (functional requirements), and Electrical Design (I/O list sharing, panel allocation, addressing standards)
Perform other product development related duties as requested, directed, or assigned
Qualification
Required
Bachelor's degree in Electrical, Mechanical, and/or other related discipline Engineering
5+ years of experience in automation for food, beverage, or sanitary industries
Expertise in PLC programming and HMI/SCADA platforms (Allen-Bradley, Siemens, FactoryTalk, Ignition, Wonderware)
Strong knowledge of electronic design concepts, including circuit design, PCBA layout, digital signal processing, and microcontroller programming
Experience with valve control units and integration with automation systems
Familiarity with IoT/IIoT platforms, industrial communication protocols, and component-level connectivity
Understanding of CIP/SIP processes and food safety regulations
Excellent technical documentation and communication skills
Preferred
Experience with pumps, valves, and heat exchanger automation or component development
Hands-on commissioning and validation experience on-site at end-users
Background in new product development process to develop control components with hardware and software
Experience with hazardous-location compliance, (ATEX/IECEx), functional safety assessments, or equipment certification pathways
Company
SPX FLOW, Inc.
SPX FLOW solves processing challenges, helping customers lower costs, increase uptime, save energy, reduce waste, and improve quality.
1001-5000 employees
H1B Sponsorship
SPX FLOW, Inc. has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (1)
2023 (1)
2022 (4)
2021 (2)
2020 (4)
Funding
Current Stage
Public CompanyTotal Funding
unknown2025-12-05Acquired
2015-09-15IPO
Leadership Team
Marc Michael
President and CEO
Recent News
2026-02-03
2026-01-19
Company data provided by crunchbase