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Continuous Improvement Engineer jobs in United States
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Duravent Group · 12 hours ago

Continuous Improvement Engineer

Duravent Group is a recognized global technology leader in the HVAC industry, and they are seeking a Continuous Improvement Engineer to join their team. The role involves driving process optimization, reducing waste, and improving product quality across the HVAC manufacturing plant.
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Responsibilities

Identify, plan, and lead CI initiatives that improve safety, quality, delivery, and cost performance
Apply Lean tools such as 5S, SMED, Value Stream Mapping, Standard Work, Six Sigma problem-solving, and Kaizen
Track and report project progress, including cost savings, cycle-time improvements, and KPI impact
Analyze manufacturing processes to identify bottlenecks, inefficiencies, and waste
Develop and implement data-driven improvement plans that reduce downtime and increase throughput
Partner with production teams to validate process changes and monitor results
Promote Lean practices throughout the plant and ensure standard adoption
Facilitate Kaizen events, improvement workshops, and problem-solving activities with cross-functional teams
Coach employees at all levels on Lean tools and CI principles to build internal capability
Identify and eliminate material waste, rework, excessive motion, overprocessing, and other forms of waste
Support initiatives such as TPM, JIT inventory management, and defect-reduction efforts
Analyze trends and operational data to drive additional efficiency gains
Work closely with Quality to address defect trends and implement corrective actions
Conduct root cause analysis using disciplined problem-solving methods (5-Why, Fishbone, DMAIC)
Support deployment of SPC, PFMEA, and other quality improvement tools
Gather and analyze production data, cycle times, downtime causes, and scrap trends
Use data-analysis tools to identify improvement opportunities
Prepare reports and present recommendations clearly and factually to plant leadership
Collaborate with Production, Quality, Maintenance, Engineering, and Materials teams to drive improvement actions
Communicate project updates, risks, and results in a clear and structured manner
Encourage a disciplined, data-oriented culture on the shop floor
Develop and deliver training on Lean concepts, problem-solving, standard work, and CI methodologies
Provide ongoing coaching to support sustainment of improvements
Strengthen employee engagement in improvement activities
Ensure CI activities comply with all safety and environmental requirements
Identify risks associated with process changes and implement necessary controls
Support the plant’s safety culture through disciplined execution and documentation
Document process improvements and support creation or updates to SOPs and Standard Work
Maintain CI tools, templates, process maps, checklists, and training materials
Ensure all process changes are communicated and properly implemented

Qualification

Lean ManufacturingSix SigmaProcess OptimizationData AnalysisProject ManagementTraining DevelopmentCommunication SkillsProblem-Solving SkillsTeam CollaborationAttention to Detail

Required

Bachelor's degree in Industrial, Manufacturing, Mechanical Engineering, or related technical field
Equivalent experience in Continuous Improvement, Lean, Six Sigma, or process optimization may be considered in lieu of an engineering degree
3–5 years in continuous improvement, Lean manufacturing, or process engineering within a manufacturing environment
Demonstrated success leading CI projects with measurable results
Strong knowledge of Lean tools, Six Sigma methods, and operational excellence systems
Excellent analytical and problem-solving skills, with the ability to identify root causes and implement effective solutions
Proven leadership capabilities, with the ability to influence without direct authority
Strong communication and interpersonal skills; able to work effectively with all levels of the organization
Solid project management skills; able to manage multiple initiatives simultaneously
Proficiency in process mapping, data analysis, and CI software/tools
Strong organization, follow-through, and attention to detail
High level of professionalism and accountability

Preferred

Relevant certifications (Lean, Six Sigma Green/Black Belt) are a strong plus

Benefits

Medical
Dental
STD
LTD
401K

Company

Duravent Group

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Duravent Group is a venting, filtration, and air control system manufacturer.

Funding

Current Stage
Late Stage

Leadership Team

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Brian J. Pesola, CPA, CGMA
Executive Vice President and Chief Financial Officer
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Sonjoy Kumar Goswami
Chief Operating Officer
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Company data provided by crunchbase