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Senior Mechanical Engineer (Structures) jobs in United States
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Outpost · 10 hours ago

Senior Mechanical Engineer (Structures)

Outpostspace is pioneering Earth return logistics for space, building vehicles that can return payloads from orbit safely and precisely. The Sr. Mechanical Engineer (Structures) will serve as the technical authority for the primary structures and deployment mechanisms of Outpost’s Carryall, focusing on designing for the round trip of launch and re-entry.
Advanced MaterialsAerospaceLogisticsManufacturing
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Comp. & Benefits
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Responsibilities

Lead the mechanical design of the entire vehicle structure, including the deployable aerobrake ribs, pressure vessels, nose cone assembly, and payload interfaces
Perform and sign off on detailed hand calculations and Finite Element Analysis (ANSYS/FEMAP/NASTRAN). You will be the final check on stiffness, buckling, and thermal expansion compatibility before metal is cut
Architect complex, high-reliability deployment mechanisms that must actuate after months in orbit, including hinges, latches, and release devices
Create and approve high-quality manufacturing drawings with appropriate geometric dimensioning and tolerancing (ASME Y14.5) to ensure parts fit the first time
Lead the assembly of your designs. Own the structural test campaign (static load, random vibration, shock, and deployment testing) to qualify hardware for flight
Work directly with machine shops, composite vendors, and external partners to resolve fabrication conflicts and ensure on-time delivery of precision parts
Elevate the team's standard of engineering rigor. Mentor junior engineers in design best practices, analysis methods, and First Principles thinking

Qualification

Mechanical EngineeringAerospace StructuresFinite Element AnalysisCAD ProficiencyMaterials KnowledgeManufacturing FluencyScripting (Python/MATLAB)Aerospace Standards KnowledgeMentorship

Required

Bachelor's degree or higher in Mechanical, Aerospace, or Structural Engineering
10+ years of experience (15+ preferred) in the design and analysis of complex aerospace structures and mechanisms
Full-Vehicle Heritage: Proven track record working on full space vehicles or rockets (not just subsystems). You should have experience taking a primary structure from concept through PDR/CDR to flight
CAD Proficiency: Expert-level skill in Siemens NX, SolidWorks, or similar parametric modeling software
Analysis Expertise: Deep background in structural analysis (FEA) and classical hand calculations. You must trust your hand calcs before you trust the solver
Materials Knowledge: Extensive understanding of aerospace materials (aluminum, titanium, Inconel, composites) and their behavior in extreme thermal environments
Manufacturing Fluency: You understand the limits of manufacturing, CNC machining, sheet metal, welding, and composite layup, and you design for them

Preferred

Active U.S. Government Security Clearance (Secret or Top Secret)
Master's degree in a relevant engineering discipline
Experience with deployable space structures (booms, solar arrays, antennas, or aerobrakes)
Experience designing for high-heat environments or integrating with Thermal Protection Systems (TPS)
Proficiency in scripting (Python/MATLAB) for design automation or data post-processing
Deep knowledge of aerospace standards (NASA-STD-5000 series, SMC-S-016) for structural margins and testing

Benefits

Incentive Stock Options
Annual Performance-Based Bonus
Medical, Dental and Vision Insurance
Short- and Long-Term Disability Insurance
Life Insurance
PTO
401k with Company match
Subsidized daily catered lunch, snacks and coffee

Company

Outpost

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Outpost is a logistics company that uses a platform that launches on commercial rockets and glides back from orbit to deliver tons of cargo.

Funding

Current Stage
Early Stage
Total Funding
$32.5M
Key Investors
Moonshots Capital
2024-12-01Grant· $18.5M
2024-09-15Seed· $6.9M
2022-08-30Seed· $7.1M

Leadership Team

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Amir Blachman
President
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Jason Dunn
Founder
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Company data provided by crunchbase