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Senior Thermal Protection System Engineer (TPS) jobs in United States
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Outpost · 7 hours ago

Senior Thermal Protection System Engineer (TPS)

Outpostspace is pioneering Earth return logistics for space, building vehicles that can return payloads from orbit safely and precisely. The Sr. Thermal Protection System Engineer will lead the design, analysis, and implementation of heat shield technology for their Deployable Aerobrake and Carryall vehicle, ensuring robust performance under extreme re-entry conditions.
Advanced MaterialsAerospaceLogisticsManufacturing
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Comp. & Benefits
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Responsibilities

Lead TPS Architecture: Define the thermal protection strategy for the Deployable Aerobrake and Carryall vehicle, selecting materials and stack-ups that balance thermal performance, mass, and mechanical flexibility
Aerothermal Analysis: Perform and guide high-fidelity aeroheating analysis (CFD) and thermal response modeling to validate specifications and predict performance under re-entry loads
Material Qualification: Lead the testing and characterization of novel flexible and rigid TPS materials, including arc-jet testing, radiant heat testing, and mechanical load testing
Design for Manufacturability: Oversee the transition from theoretical design to flight hardware, managing vendor relationships for high-temperature fabrics, coatings, and insulation
Cross-Functional Integration: Collaborate with structures and avionics teams to ensure TPS integration does not compromise deployment mechanisms or vehicle stability
Validation & Verification: Develop and execute the verification plan for the TPS subsystem, ensuring all requirements are met prior to flight
Technical Leadership: Mentor junior engineers and contribute to the technical roadmap for future re-entry vehicle generations

Qualification

Thermal Protection SystemsHypersonic AerodynamicsHeat Transfer MechanismsThermal Modeling ToolsHardware TestingComplex Trade StudiesCommunication SkillsFast-Paced Environment

Required

Bachelor's degree or higher in Aerospace, Mechanical, or Materials Engineering (or related field)
10+ years of experience in the development of thermal protection systems, hypersonic aerodynamics, or high-temperature structural materials
Deep understanding of heat transfer mechanisms (convection, radiation, conduction) specifically during atmospheric entry
Simulation expertise: Proficiency with thermal and ablation modeling tools (e.g., FIAT, CMA, Thermal Desktop, or custom solvers) and analysis software (ANSYS, MATLAB/Python)
Hands-on experience with hardware testing, specifically environmental or arc-jet testing of TPS materials
Proven ability to manage complex trade studies involving mass, volume, and thermal performance
Strong written and verbal communication skills to articulate complex thermal risks to the broader engineering team
Comfortable working in a fast-paced startup environment where requirements may evolve and urgency is key

Preferred

Active U.S. Government Security Clearance (Secret or Top Secret)
Advanced Degree (M.S. or Ph.D.) in a relevant field
Experience with Deployable Aerodynamic Decelerators (HIAD/ADEPT) or flexible thermal protection systems for reentry at extreme thermal heat
Direct experience with re-entry vehicle flight hardware from concept to post-flight analysis
Familiarity with government or commercial spaceflight standards (NASA/DoD) for thermal protection
Experience in a 'Design, Build, Fly' environment with rapid iteration cycles

Benefits

Incentive Stock Options
Annual Performance-Based Bonus
Medical, Dental and Vision Insurance
Short- and Long-Term Disability Insurance
Life Insurance
PTO
401k with Company match
Subsidized daily catered lunch, snacks and coffee

Company

Outpost

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Outpost is a logistics company that uses a platform that launches on commercial rockets and glides back from orbit to deliver tons of cargo.

Funding

Current Stage
Early Stage
Total Funding
$32.5M
Key Investors
Moonshots Capital
2024-12-01Grant· $18.5M
2024-09-15Seed· $6.9M
2022-08-30Seed· $7.1M

Leadership Team

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Amir Blachman
President
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Jason Dunn
Founder
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Company data provided by crunchbase