XNRGY Climate Systems · 22 hours ago
Lead Manufacturing Engineer - Assembly
XNRGY Climate Systems is a North American leader in sustainable design and advanced manufacturing of custom air treatment systems. They are seeking a highly experienced Lead Manufacturing Engineer - Assembly to develop and implement assembly processes for new and existing products, ensuring efficiency and quality in a high-volume manufacturing environment.
Responsibilities
Lead a cross-functional team of engineers and technicians in developing and implementing robust assembly processes for new and existing products, with a focus on custom HVAC/air handling units, thermal systems, and related assemblies
Facilitate and lead Design for Manufacturing (DFM) and Design for Assembly (DFA) workshops, collaborating closely with design, product, and R&D engineers to optimize designs for efficient, scalable, cost-effective, and high-quality assembly
Define and specify assembly processes, equipment, tooling, fixtures, and automation solutions for new product introductions (NPI)
Design and optimize facility layouts, workstations, and material flow to ensure safe, efficient, and lean assembly operations throughout the production floor
Drive quality excellence in assembly by developing PFMEAs, control plans, assembly instructions, and capability studies; ensure processes meet the highest standards for precision and reliability in mission-critical applications
Evaluate, select, and integrate advanced manufacturing technologies, including automation, robotics, Industry 4.0 tools, and digital tracking systems to enhance assembly performance
Lead the launch and smooth handover of assembly projects to production teams, including training, validation, and ramp-up support
Champion a culture of innovation, collaboration, continuous improvement (e.g., Kaizen/lean principles), and safety within the assembly and manufacturing engineering teams
Qualification
Required
Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field
10+ years of progressive experience in manufacturing engineering, with significant focus on assembly processes in complex, custom, or high-precision environments (e.g., HVAC, automotive, aerospace, or industrial equipment)
Proven leadership in Design for Manufacturing/Assembly (DFM/DFA) and New Product Introduction (NPI) programs, including successful launches of assembled products
Strong analytical and problem-solving skills, with expertise in data analysis, root cause analysis, and data-driven decision-making
Excellent communication, leadership, and interpersonal skills to coordinate across engineering, production, quality, supply chain, and other departments
Ability to manage multiple projects, prioritize effectively, and adapt to fast-paced, changing priorities in a growing organization
Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and other design/simulation tools
Preferred
Master's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field
Familiarity with lean manufacturing, Six Sigma, and Industry 4.0 concepts
Specialized experience in assembly of large-scale custom systems, automation integration, or sustainable manufacturing practices
Benefits
Competitive salary and performance incentives
Comprehensive medical, dental, and vision insurance
401(k) plan
Employee Assistance Program
Generous paid time off
A dynamic, collaborative team open to change and fresh ideas
Modern, state-of-the-art facility equipped with Industry 4.0 technology in Mesa, Arizona
Opportunity to contribute to the green industry transformation and sustainable future
Fast-growing, entrepreneurial environment where initiative and impact are recognized
Inclusive, diversity-friendly workplace
Strong focus on career advancement through internal promotions
On-site electric vehicle charging stations
Company
XNRGY Climate Systems
Xnrgy Climate Systems designs and manufactures HVAC systems.
H1B Sponsorship
XNRGY Climate Systems has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (5)
Funding
Current Stage
Growth StageTotal Funding
unknownKey Investors
Activate Capital PartnersDIVCOIdealist Capital,"MacKinnon, Bennett & Company"
2025-10-21Series Unknown
2025-07-21Series Unknown
2023-05-24Corporate Round
Leadership Team
Recent News
Silicon Canals
2025-10-27
Company data provided by crunchbase