Process and Data Automation · 14 hours ago
Controls Engineer Level 2
Erie, PA
Full-time
Onsite
Mid LevelProcess and Data Automation is a full-service, CSIA Certified industrial control systems integration firm. The Controls Engineer Level 2 will work as part of a cross-functional project team to execute engineering tasks and project initiatives related to PLC, HMI, and control systems design and integration.
Industrial AutomationManufacturing
Hiring Manager
Geoffrey Sanko
Responsibilities
The Controls Engineer II is responsible for the engineering, design, integration, programming, and troubleshooting of Programmable Logic Controllers (PLC), Human Machine Interfaces (HMI), control instrumentation/components, and Industrial Networks for systems to support productivity and/or quality improvements for our clients
Additional responsibilities include training Level 1 Controls Engineers and advising PMs/others on technical requirements
System Design
Create IO lists
Specify control system hardware based on an IO list
Research commercially available control system hardware and software
Develop bill of materials for specified hardware
Advise design team to define system architecture and drawing requirements
Assist project team with control system design documentation:
Automation Detailed Functional Specification (ADFS)
Flow Diagrams
System Development
Equipment Configuration
Configure hardware aspects of PLCs/HMIs/Networking equipment
Variable Frequency Drives
Field instrumentation
Programming:
PLC
Set up and configure PLC programs
Set up and configure system IO and devices
IO mapping and scaling
Create and implement templatized and custom code using company standards and best practices
HMI/SCADA
Set up and configure applications
Build out dashboard and process detail screens with appropriate navigation
Create and implement graphical templates using company standards and best practices
System Testing
Develop simulation logic
Design and execute functional tests of the control system
Quality Control and Assurance:
Review system development to ensure quality adherence
Developing quality check requirements to validate quality
System Deployment and Support
Install control systems including:
Hardware (PLC’s, HMI’s, Networking equipment, VFD’s, and field instrumentation)
Software
Complete control system check out procedures
Powerup
IO and field instrumentation check out
HMI verification
Functional control system verification
Markup electrical drawings sets to capture control system changes
Complete daily onsite reports to document commissioning progress, issues encountered, and updated assets
Troubleshoot control systems
Electrical
Energized systems (up to 120 VAC and/or 24VDC)
Unenergized systems (up to 600 VAC)
All control system equipment
Software
System Documentation
Create and continuously improve standard project documentation (IO lists, RAILs, FATs/SATs, SOWs, FDS, etc.)
Create and continuously improve non-standard project documentation under the direction of designated team member(s)
Support sales team with system design and engineering labor estimates
Identify and report project and safety related risks
Qualification
Required
Engineering, design, integration, programming, and troubleshooting of Programmable Logic Controllers (PLC), Human Machine Interfaces (HMI), control instrumentation/components, and Industrial Networks
Training Level 1 Controls Engineers
Advising PMs/others on technical requirements
System Design
Create IO lists
Specify control system hardware based on an IO list
Research commercially available control system hardware and software
Develop bill of materials for specified hardware
Advise design team to define system architecture and drawing requirements
Assist project team with control system design documentation
Automation Detailed Functional Specification (ADFS)
Flow Diagrams
Equipment Configuration
Configure hardware aspects of PLCs/HMIs/Networking equipment
Variable Frequency Drives
Field instrumentation
Programming PLC
Set up and configure PLC programs
Set up and configure system IO and devices
IO mapping and scaling
Create and implement templatized and custom code using company standards and best practices
Programming HMI/SCADA
Set up and configure applications
Build out dashboard and process detail screens with appropriate navigation
Create and implement graphical templates using company standards and best practices
Develop simulation logic
Design and execute functional tests of the control system
Review system development to ensure quality adherence
Developing quality check requirements to validate quality
Install control systems including hardware and software
Complete control system check out procedures
Powerup
IO and field instrumentation check out
HMI verification
Functional control system verification
Markup electrical drawings sets to capture control system changes
Complete daily onsite reports to document commissioning progress, issues encountered, and updated assets
Troubleshoot control systems
Create and continuously improve standard project documentation
Create and continuously improve non-standard project documentation under the direction of designated team member(s)
Support sales team with system design and engineering labor estimates
Identify and report project and safety related risks
Firm commitment to efficiently delivering solutions
Effective written and oral communication skills
Gain proficiency with PCs, operating systems, and MS Office applications
Understand impact of project scope, budget, and schedules
Full understanding of and compliance with company standards
Gain proficiency across multiple PLC and HMI platforms
Gain knowledge in the following processes: Packaging Line Control, Packaging Equipment, Water/Wastewater processes, Batching, CIP
Must possess ability to work in a standard office setting and use standard office equipment
Vision to read printed materials and a computer screen
Hearing and speech to communicate in person, before groups, and over the telephone
Finger dexterity needed to access, enter, and retrieve data using a computer keyboard and to operate standard office equipment
Ability to lift, carry, push, and pull materials and objects up to 40 pounds or heavier weights with assistance and/or the use of proper equipment
Benefits
Competitive salary and performance-based incentives
Comprehensive health coverage including medical, dental, and vision insurance
Retirement savings plans with employer contributions
Paid time off and flexible work arrangements
Professional development opportunities
Company
Process and Data Automation
Process and Data Automation, Inc is a industrial control systems integrator across a number of sectors including liquid food.
Founded in 2002
51-200 employees
H1B Sponsorship
Process and Data Automation has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2024 (2)
2023 (1)
2020 (1)
Funding
Current Stage
Growth StageTotal Funding
unknown2017-03-02Acquired
Company data provided by crunchbase