PCI Nitrogen · 1 day ago
Sr. Automation & Process Controls Engineer
Pasadena, TX
Full-time
Onsite
Senior Level, Lead/Staff
$90K/yr - $130K/yr
10+ years expPCI Nitrogen is one of the largest producers of bulk synthetic grade granular ammonium sulfate in the world, and they are seeking a Senior Automation & Process Controls Engineer. This role is responsible for designing, implementing, and optimizing automated systems to improve process safety and manufacturing efficiency, while also supporting the Process Safety Management Program and managing various projects.
Chemical Manufacturing
Responsibilities
System Design & Implementation: Develop and configure control systems (Emerson DeltaV, PLCs, SCADA, HMI), and Safety Instrumented Systems (SIS)
Troubleshooting & Support: Provide expert technical support for complex operational issues, perform root cause analysis, and resolve process deviations
Optimization & Improvement: Analyze process data to identify opportunities for optimization, reduce manual interventions, and enhance performance metrics
Project Management: Lead automation projects from concept through commissioning, including budgeting, scheduling, and vendor coordination
Documentation & Compliance: Create and maintain technical documents (P&IDs, equipment layout schematics, operating procedures) and ensure adherence to industry standards (OSHA, PSM)
Support experimental operating instructions (EOI's) and Test Authorizations (TA’s) on the process to improve the safety, quality, environment, and/or cost of the production unit
Expert troubleshooting skills: the ability to analyze process control operations and data; apply process knowledge and identify root causes to various operational issues
Recognize when the process is not in control and understand steps needed to address recovery steps
Oversee the Cause & Effect and Standard Operating Condition (SOC’s) tables in the operating procedures
Manage equipment files and process drawing updates
Qualification
Required
Bachelor's degree in Electrical Engineering, Chemical Engineering, Automation/Controls Engineering, or related field
10+ years of experience in process control or automation engineering, preferably in fertilizer, chemical, petrochemical, or related continuous manufacturing industries
Experience with DCS/PLC platforms commonly used in chemical and fertilizer operations
Strong knowledge of process instrumentation (flow, pressure, temperature, pH, analyzers)
Experience with P&IDs, loop sheets, cause-and-effect matrices, and control narratives
Knowledge of industrial communication protocols (Modbus, Ethernet/IP, Profibus, OPC, etc.)
Understanding of cybersecurity best practices for industrial control systems
Strong analytical and problem-solving abilities
Excellent communication skills and ability to work cross-functionally
Project management and vendor coordination skills
Ability to work in a fast-paced manufacturing environment
Ability to move through industrial facilities, climb stairs/ladders, and work in both office and plant environments
Ability to wear PPE, including hard hats, safety glasses, respirators, and hearing protection as required
Preferred
Familiarity with ammonia, urea, nitric acid, ammonium nitrate, or other fertilizer production processes
Company
PCI Nitrogen
Our facility in Pasadena, Texas is the largest producer of synthetic granulated ammonium sulfate fertilizer in North America.
51-200 employees
Funding
Current Stage
Growth StageCompany data provided by crunchbase