Adaptec Solutions · 21 hours ago
Controls Engineer - Industrial Automation Team
Painted Post, NY
Full-time
Onsite
Mid Level
$106K/yr - $119K/yr
4+ years expAdaptec Solutions is a leader in custom automation and material handling systems, and they are seeking a Controls Engineer III for their Industrial Automation Team. This role is responsible for the design, programming, integration, and commissioning of machine-level control systems for custom industrial automation projects.
IndustrialSoftwareIndustrial Automation
Hiring Manager
Karen Frey-Tyler
Responsibilities
Review and validate sales and project documentation to ensure the proposed controls concept is feasible
Translate customer specifications and functional requirements into control system designs
Develop PLC programs including:
Program structure and architecture
I/O mapping
Sequences and interlocks
Fault handling and recovery logic
Configure and tune servo motion systems and VFDs
Design and implement industrial communication networks (EtherNet/IP, Profinet, Modbus, etc.)
Develop and implement safety PLC logic based on risk assessments
Review electrical schematics and provide feedback on design discrepancies or improvement opportunities
Develop HMI applications including navigation, alarms, diagnostics, trending, and data logging
Support the full commissioning cycle:
Panel checkout
Machine bring-up and debug
Factory Acceptance Testing (FAT)
Site Acceptance Testing (SAT) support
Troubleshoot controls issues during integration and startup in a structured, efficient manner
Create system documentation including operation manuals and training materials
Contribute to controls standardization efforts, including reusable code, AOIs, and HMI templates
Participate in design reviews and lessons-learned discussions
Provide informal technical guidance and support to Level II Controls Engineers
Qualification
Required
Bachelor's degree in electrical engineering, Mechanical Engineering or related field is strongly preferred (candidates with 8+ years of directly related experience may be considered in lieu of a degree)
Minimum 4 - 6 years of experience in controls engineering for custom industrial automation / machine‑level systems
Proficiency with Allen‑Bradley (RSLogix / Studio 5000, FactoryTalk), Siemens (Simatic / TIA Portal), and/or Beckhoff (TwinCAT)
Strong PLC programming skills using ladder logic and structured text
Experience developing HMI applications
Working knowledge of industrial communication networks
Demonstrated ability to troubleshoot complex control systems during integration and commissioning
Strong programming proficiency in ladder logic, structured text, and sequential function charts (SFC/FBD)
Experience with servo motion systems, drives, VFDs, and motion tuning
Experience developing and troubleshooting HMI applications, including advanced features (diagnostics, alarm management, trending, recipes)
Strong understanding of industrial networks & protocols (EtherNet/IP, Profinet, Modbus, safety networks)
Knowledge and implementation experience with machine safety systems, safety relays, and safety‑rated PLC logic per risk assessment methodology
Familiarity with hydraulics, pneumatics, industrial sensors, actuators, and machine‑level control devices
Ability to review and interpret electrical schematics
Proven debugging and root‑cause analysis capability during integration and commissioning
Strong communication skills for customer interaction and cross‑disciplinary collaboration
Ability to work independently, take ownership, and deliver results under project timelines
Curiosity, adaptability, and a continuous improvement mindset
Preferred
AutoCAD Electrical familiarity preferred
Exposure to robotics, SCADA, Ignition, historians, or machine vision is a plus (not core to this role)
Benefits
Generous paid time off (PTO)
11 paid company holidays including your birthday
Generous health plans
Dental and vision insurance
HSA/FSA accounts
Generous 401(k) match and immediate vesting
Short-term/long term disability coverage
Basic life/AD&D insurance
Education assistance
Company
Adaptec Solutions
Aloi Materials Handling & Automation is provides automated and integrated solutions for various material handling needs.
201-500 employees
H1B Sponsorship
Adaptec Solutions has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2023 (1)
Funding
Current Stage
Growth StageTotal Funding
unknownKey Investors
Wincove
2016-01-01Private Equity
Leadership Team
Shirish Pareek
Chairman and CEO
Brian McGrath
CFO
Company data provided by crunchbase