Blue Origin · 7 hours ago
Manufacturing & Tooling Development Engineer
Merritt Island, FL
Full-time
Onsite
Senior Level
5+ years expBlue Origin is a company focused on developing reusable, safe, and low-cost space vehicles and systems. The Manufacturing & Tooling Development Engineer will lead the design and implementation of manufacturing processes and tooling concepts for launch vehicle structures and systems, ensuring efficient and cost-effective operations while collaborating with various teams. The role requires strong communication and problem-solving skills to enhance the performance of manufacturing operations.
National DefenseAerospaceManufacturingRenewable EnergyNational Security
No H1B
U.S. Citizen Only
Responsibilities
Lead the design, development, and implementation of novel manufacturing processes and tooling concepts for launch vehicle structures, propulsion, and integration systems
Introduce advanced manufacturing techniques (automation, additive manufacturing, advanced composites, precision machining, digital manufacturing, etc.) into tooling and production workflows
Drive vertical integration initiatives by identifying opportunities to bring critical processes and tooling in-house, improving cost efficiency, schedule control, and design agility
Collaborate with design engineering, manufacturing, supply chain, and operations teams to ensure manufacturability, scalability, and reliability of vehicle components
Participate in Design Gated Reviews, ensuring that Design for Manufacturability, Testability, and Inspection (DFX) principles are incorporated early
Develop and demonstrate manufacturing concepts and large-scale aerospace hardware
Conduct root cause analysis and continuous improvement on manufacturing processes and tooling systems to enhance throughput, quality, and cost efficiency
Author and maintain documentation: tooling requirements, process specifications, work instructions, and training guides
Lead continuous improvement initiatives to reduce cost, schedule risk, and non-conformances in both hardware and operations
Support infrastructure planning for launch pads, integration facilities, and ground support equipment
Ensure compliance with safety, quality, and regulatory standards
Qualification
Required
B.S. in Mechanical Engineering or related field
5+ years of experience in manufacturing engineering, tooling design, or process development within aerospace, automotive, or heavy industry
Proficiency in 3D CAD software (e.g., CATIA, NX, SolidWorks, or equivalent)
Knowledge of manufacturing processes: machining, welding, composites, assembly, and additive manufacturing
Hands-on experience with tooling development, fixture design, or automated assembly solutions
Ability to interpret engineering drawings, GD&T, and industry standards
Ability to earn trust, maintain positive and professional relationships
Preferred
Advanced degree in Mechanical Engineering or related field
7+ years of experience developing manufacturing processes for large systems
Demonstrated success implementing vertical integration strategies in manufacturing, especially industrial robotics
Familiarity with large-scale composite structures, cryogenic tank manufacturing, and propulsion system assembly
Experience developing novel tooling concepts involving automation, robotics, modular tooling, or reconfigurable fixtures
Ability to lead cross-functional teams and manage supplier/tooling partners
Hands-on shop floor experience with hardware build and process validation. Experience leading cross-functional teams and managing process improvement initiatives
Experience with TIG/MIG/Laser welding, brazing, soldering for prototype fabrication
Proficiency programming and operating 3-axis+ CNC mills and lathes; experience with tool selection, fixturing, and process optimization
Experience designing mechanisms, fixtures, jigs, and test stands for concept development
Familiarity with integration of mechanical systems with electrical components, sensors, actuators, controls, and robotics
Experience creating build documentation, assembly procedures, and design iteration records
Working knowledge of metals, polymers, composites, and their machinability/printability characteristics
Personal history of hands-on building including hobby projects, competitions, restoration work, or similar 'maker' pursuits
Benefits
Medical
Dental
Vision
Basic and supplemental life insurance
Paid parental leave
Short and long-term disability
401(k) with a company match of up to 5%
Education Support Program
Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours
Up to 14 company-paid holidays
Company
Blue Origin
Blue Origin is an aerospace company that focuses on lowering the cost of spaceflight and helping to explore the solar system.
10001+ employees
Funding
Current Stage
Late StageTotal Funding
$185.35MKey Investors
NASAUnited States Space Force
2024-02-20Secondary Market
2024-01-24Undisclosed· $18M
2021-12-03Grant· $130M
Leadership Team
David Limp
Chief Executive Officer
Tim Collins
Vice President, Global Supply Chain
Recent News
2026-02-05
Company data provided by crunchbase