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Mechanical Systems Engineer - Fuel Systems jobs in United States
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Archer · 14 hours ago

Mechanical Systems Engineer - Fuel Systems

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. The Mechanical Systems Engineer - Fuel Systems will design and integrate the fuel system for a hybrid-electric prototype aircraft, ensuring proper architecture and collaboration with various teams.
AerospaceElectric VehicleTransportationManufacturingAir Transportation
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Responsibilities

Design and integrate the complete fuel system for a hybrid-electric prototype aircraft
Own the fuel system architecture including tanks, pumps, valves, filters, lines, and associated components
Layout and control the configuration of the fuel system in 3D CAD, ensuring proper routing and integration with airframe
Interface with suppliers to identify, evaluate, and select appropriate COTS components for fuel system applications
Lead trade studies and design analyses focused on weight optimization, system complexity reduction, and reliability
Own the prototype development process; requirements, design, BOM, procurement, assembly, test, and qualification
Complete calculations to verify fuel flow rates, pressure drops, pump performance, and system margins
Collaborate with powertrain, airframe, and structural teams to ensure proper fuel system integration
Develop verification testing strategies and support rigorous qualification testing (flow testing, pressure testing, vibration, etc.)
Create and review technical drawings, system schematics, installation plans, and specifications
Support requirements development and documentation for fuel system performance and safety
Conduct design reviews and present trade study results to stakeholders

Qualification

Aerospace EngineeringFuel System Design3D CAD ProficiencyFluid MechanicsSupplier ManagementPLM Systems ManagementTechnical CommunicationGD&TMicrosoft ProjectElectric Powertrain KnowledgePart 23 Certification Experience

Required

5-15 years of mechanical or systems engineering experience in aerospace or aviation
Bachelor's degree in Mechanical Engineering or Aerospace Engineering
Experience designing or integrating aircraft fuel systems or fluid systems
Proficient in 3D CAD (SolidWorks, NX, CATIA, etc.) for fuel system layout and tube/hose routing
Ability to manage CAD and complex assemblies in PLM systems (Team Center, Windchill, etc.)
Strong understanding of fluid mechanics, pressure drop calculations, and pump performance
Experience selecting and specifying fuel system components (pumps, valves, filters, fittings, hoses)
Familiarity with Mil-Spec fasteners and aerospace fluid system standards (AS, MS, AN fittings)
Fluent in GD&T and creating installation drawings
Knowledge of fuel system safety requirements and fire protection considerations
Strong supplier management and technical communication skills
Ability to communicate effectively and clearly with cross-functional teams

Preferred

Bachelor's degree in Aerospace, Mechanical, or Electrical Engineering (or equivalent)
Familiarization with Microsoft Project, Smartsheet, or other scheduling software
Knowledge of, and experience within, electric powertrain systems or aerospace systems
Familiarization with Atlassian Jira and Confluence for task management and collaborative documentation
Experience supporting vehicle development from concept/prototype aircraft phase through certification and mass production
Part 23 Certification Experience and/or experience working with ARP4754A

Company

Archer is an aerospace company that developed an electric vertical takeoff and landing aircraft tailored for urban air mobility systems.

Funding

Current Stage
Public Company
Total Funding
$3.48B
Key Investors
BlackRockStellantisStellantis,United Airlines
2025-11-06Post Ipo Equity· $650M
2025-06-12Post Ipo Equity· $850M
2025-02-11Post Ipo Equity· $300M

Leadership Team

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Adam Goldstein
Founder and CEO
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Tom Muniz
Chief Technology Officer
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Company data provided by crunchbase