INEOS · 8 hours ago
Process Controls Engineer
Mobile, AL
Full-time
Onsite
Senior Level
5+ years expINEOS Phenol is seeking a Process Controls Engineer to join their team, which emphasizes safety and employee empowerment. The role involves designing, implementing, and maintaining control systems to ensure the integrity and reliability of various safety and control systems, while collaborating with multiple departments to optimize operations and improve safety standards.
EnergyChemical & MaterialsManufacturingChemicalOil and Gas
Responsibilities
This position is independently responsible for all of the aspects in designing, simulating, implementing, testing, maintaining, and documenting a reliable control network including the associated software systems
It works independently with little or no immediate direction in performing these responsibilities
This includes routine control optimization responsibilities as well as support provided to other departments or working groups
The decisions and recommendations from this position have a significant impact on the safe operation and optimization of the facility
In addition to performing the primary duty of system design/maintenance, it also supports the ongoing operational optimization
This position works independently and within teams to develop sequences and control strategies that reduce the number required personnel by lowering the number of operator actions/interventions and reduce costs by minimizing the consumption of raw materials and utilities
The input and actions from this position are essential to ensuring the safety and reliability of the facility and the implementation of continuous operation improvement
Qualification
Required
Formal knowledge and certification in several process controls and safety systems
Understanding of network design and the associated hardware/infrastructure
Capability of setup, configuration, and maintenance of supporting systems such as alarm management, data historian, asset management, etc
Broad understanding of industrial communications protocols and programming languages
Strong understanding of control theory, process dynamics, and instrumentation and how they can be applied in the control of chemical processes
In-depth knowledge of the process, facility installation, and operating conditions to evaluate and optimize control schemes and sequences
Ability to provide guidance to operations personnel on process control and optimization
Ability to direct contractors and consultants when required to support large projects and TARs
Ability to schedule and oversee the preventive maintenance required for the system hardware and the testing required for the safety interlocks
High levels of planning, organization, & control to coordinate activities across multiple departments
Ability to evaluate data and document findings with a high level of detail
Continuous communication with operations, maintenance, and engineering departments
Ability to convey technical information to both non-technical and technical stakeholders
Ability to listen to input from others to fully understand process issues
Ability to work closely with operators to ensure understanding of control concepts
Responsibility for scheduling and implementing interlock testing and preventive maintenance on automation hardware systems
Expert level of knowledge to ensure that the infrastructure of the systems is properly designed and precisely implemented
Ability to ensure all configuration and parameter changes are properly developed, simulated, inputted, and tested without error
Development of a long-term preventive maintenance and testing plan
Ability to make decisions on system optimization and changes to control and safety philosophies
Ability to work independently and implement changes based on technical knowledge and personal experience
Responsibility for informing the broader group including management about major changes or findings
Independently responsible for all aspects in designing, simulating, implementing, testing, maintaining, and documenting a reliable control network
Support ongoing operational optimization
Ability to analyze process data to identify areas for improvement
Ability to develop and implement control strategies including loop tuning, process variable calculations, alarm configuration, and interlocks
Ability to provide training for all applicable plant personnel on automated systems
Support the management of change processes by reviewing the feasibility and accuracy of proposed changes
Compile, review, and produce reports required to track the ongoing performance of plant automations
Design and execute projects required for automation hardware or software systems
Participate on the Phenol Smart Manufacturing team
Support and participate in audits and reviews to support internal and external requirements
BS Degree in Engineering with minimum 5 years of experience in an industrial environment, or AAS Technical Degree with minimum 10 years of experience in industrial electrical, instrumentation & process controls
In depth understanding of control theory, including PID control, advanced control strategies (model predictive control, adaptive control), and statistical process control (SPC)
Expertise in a variety of instrumentation technologies (pressure, temperature, flow, level, etc.), distributed control systems (DCS), programmable logic controllers (PLCs), and human-machine interfaces (HMIs)
Able to configure and troubleshoot distributed control systems (Emerson RS3, Emerson DeltaV, Honeywell Experion)
Able to configure and troubleshoot safety instrumented systems (Honeywell FSC, Hima)
Proficient in PLC programming languages (e.g., ladder logic, structured text) and able to configure and troubleshoot field industrial controllers (Allen Bradley PLCs, Siemens PLCs, Local HMIs)
Able to configure and troubleshoot data acquisition and alarm management systems (e.g. OSI PI, Process View, etc.)
Proficient in using simulation tools to model and analyze complex chemical processes
Able to collect, analyze, and interpret large datasets to identify trends, anomalies, and opportunities for improvement
Knowledgeable in industrial communications configuration protocols (e.g., Modbus, Profibus) and capability to configure and troubleshoot
Knowledge of programming languages and scripting languages for automation, data analysis, and control system development
Understanding of industry standards (e.g. ISA and IEC) to ensure safe and sustainable operations
Able to configure and troubleshoot smart instrumentation
Able to read, generate, and modify P&IDs, loop sheets, and single line diagrams associated with instrumentation and controls connections to skid packages, distributed control systems (DCS), and safety instrumented systems (SIS)
Ability to identify and troubleshoot complex technical issues, develop innovative solutions, and make data-driven decisions
Able to effectively communicate with technical and non-technical stakeholders, including clear and concise written and verbal communication, presentation skills, and active listening
Ability to work effectively in cross-functional teams, collaborate with engineers, technicians, and operations personnel, and build strong relationships
Meticulous approach to ensure accuracy and precision in all work, including control system design, configuration, and troubleshooting
Strong commitment to safety and environmental compliance, including adherence to safety procedures and risk assessments
Commitment to lifelong learning and professional development to stay up to date with the latest technologies, industry standards, and best practices in mechanical integrity and inspections
Objective oriented self-starter able to effectively manage priorities, quality, and timelines of self and contractors/consultants
Maintains well developed outside contacts among other INEOS sites, technology providers, equipment suppliers, engineering firms, professional associations, and industry peers to share expertise and implement best practices
Capacity to adapt to changing priorities, learn new technologies, and work under pressure in a dynamic environment
Company
INEOS
INEOS is a multinational chemical company that manufactures oil and gas products for industrial and consumer applications.
10001+ employees
H1B Sponsorship
INEOS has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
Funding
Current Stage
Late StageTotal Funding
$160.98MKey Investors
UK Government
2025-12-17Grant· $160.48M
2020-08-17Series Unknown· $0.5M
Leadership Team
Jack T. C.
Chief Executive Officer
Robert Sokol
CFO
Recent News
2026-01-16
2025-12-21
2025-12-18
Company data provided by crunchbase