Gerresheimer · 2 days ago

Injection Molding Process Engineer

Peachtree City, GA

Full-time

Onsite

Senior Level

5+ years exp

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Responsibilities

Execution of initial functional testing of injection molds

Development of injection molding processes with help of scientific techniques

Preparation, execution and analysis of experimental designs (DoE)

Accurate documentation of the complete processing phase

Execution of final qualification runs in production environment (clean room)

Participation in mold testing at external vendors

Establish process conditions through decoupled molding for new products.

Troubleshoot molding processes and material or equipment issues.

Evaluate tooling for areas of concern, areas of improvement for quality and efficiency, and recommend improvements to optimize molding, setup, and overall manufacturing.

Collect and analyze data on individual processes to identify and improve process capability.

Document and maintain mold process sheets for accuracy.

Support process technicians through training in scientific molding practices.

Leadership role in continuous improvement and cost reduction activities.

Use Lean Manufacturing, Six Sigma, and other techniques to analyze process data to determine capabilities as well as improvements.

Program robots and peripheral equipment.

Install and removal of molds (incl. water connections)

Additional items as needed to ensure smooth operation of the plant.

Qualification

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Injection MoldingThermoplastic MaterialsResinsScientific MoldingProcess TroubleshootingHands-On EnvironmentMS OfficeProblem-SolvingAttention to DetailStatistical Software (MiniTab)