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Company

Original Job Post

The Lubrizol Corporation · 3 days ago

Reliability Engineer

Deer Park, TX

Full-time

Hybrid

Mid, Senior Level

5+ years exp

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Responsibilities

Conduct Criticality Screening and Risk Analysis to identify critical equipment and Balance of Plant (BOP) equipment.

Champion and implement Asset Strategies in alignment with equipment criticality and business needs.

Support the development and execution of the 3-year Reliability Improvement Plan, including Asset Availability performance history and improvement goals related to Equipment Reliability.

Select the appropriate Risk Management Strategy or Alternative Failure Management Strategy and develop/implement Equipment Maintenance Strategies (EMS’s) for each piece of critical equipment and generic EMSs for BOP equipment.

Support PPM Coordinator for reviews of existing plans for effectiveness and applicability based on the Risk Management Strategy, Alternative Failure Management Strategy, vendor information, RCM tools, historical equipment reliability issues, results of PPM, etc.

Evaluate/implement available Equipment Condition Monitoring techniques and new technology to improve productivity, effectiveness, and the value of the equipment condition monitoring program.

Support PPM Coordinator to ensure that documentation of findings of PPM and Corrective Maintenance activities are properly documented in CMMS so that evaluations can be done.

Routinely monitor Asset Reliability, maintenance data, PPM results, significant reliability events, RCA findings, maintenance histories, and production loss data.

Analyze production loss accounting data and cost data to develop and prioritize a list of reliability opportunities.

Facilitate Root Cause Analysis and RCM studies, utilizing reliability engineering tools such as Weibull and FMEA, for events that meet the incident triggers. Implement effective corrective actions/improvements.

Perform value engineering activities for projects, design, Reliability/Maintenance input, PMs, BOMs, equipment selection, criticality, etc.

Ensure new equipment is integrated into appropriate systems, tools, processes, strategies, etc. prior to being put into Service.

Perform periodic gap assessments between the Asset Reliability Plan, Equipment Maintenance Strategies, and PPM plans to identify gaps vs. current reliability performance, cost, and asset availability. Identify and implement corrective actions/improvements to eliminate low-value PPM (e.g., extend intervals between PPM) or other work while effectively managing risk in terms of mechanical integrity, EHS, production, maintenance cost, etc.

Implement periodic plant equipment/facility audits to proactively monitor plant condition and prevent unplanned deterioration of assets.

Support PPM Coordinator to optimize spare parts/equipment inventory.

Champion the use of the Management of Change process for changes, modifications, deletions to equipment, materials, parts, consumables, and related Operating Discipline.

Qualification

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Mechanical integrityBuilding codesNFPA-NECAPI certificationASME certificationIDMS softwareAPI standardsInfrared analysisOil analysisVibration analysisLeadershipProblem-solvingAnalyticalLean Six Sigma Green BeltReliability Engineer (CRE)

Required

Bachelor's degree from an accredited university in engineering; mechanical engineering preferred.

5 years experience as a maintenance or project engineer operating within a chemical plant.

Proven success in leading cross-functional teams.

Experience with mechanical integrity, applicable building codes with a NFPA-NEC, API, or ASME certification.

Familiarity with various IDMS software suites, various API standards (579, 580, 570, 510, 650/653

Background analyzing infrared surveys, oil, and vibrations.

Preferred

Certified Lean Six Sigma Green Belt considered a plus.

Certified Reliability Engineer (CRE) considered a plus.

Benefits

401K Match plus Age Weighted Defined Contribution

Competitive medical, dental & vision offerings

Health Savings Account

Paid Holidays, Vacation, Parental Leave

Flexible work environment

Company

The Lubrizol Corporation

Glassdoor

3.5

The Lubrizol Corporation, a Berkshire Hathaway company, is a specialty chemical company whose science delivers sustainable solutions to advance mobility, improve wellbeing and enhance modern life.

Founded in 1928

Wickliffe, Ohio, USA

5,001-10,000 employees

http://www.lubrizol.com/

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